Processing and manufacturing of metal parts
Product Overview
We focus on the processing and manufacturing of metal parts, providing high-quality and high-precision metal part solutions for various industries. Whether it is complex mechanical structural components, precision instrument parts, or mass-produced standard parts, we can meet the diverse needs of our customers with advanced technology and rich experience.
Raw material selection
1.High quality metal materials We are well aware that raw materials are the foundation that determines the quality of metal parts. Therefore, only high-quality metal materials from well-known suppliers are selected, including but not limited to various types of steel (such as stainless steel, alloy steel), aluminum alloys, copper alloys, etc. These materials have undergone strict screening and testing in terms of strength, hardness, corrosion resistance, etc., to ensure that each component has a reliable performance foundation.
2.Material traceability Each batch of raw materials has detailed records, from the procurement source to the quality inspection report, achieving full traceability of the materials. This not only ensures the stability of material quality, but also gives customers confidence in the quality of our products.
Advanced processing technology
1.Cutting process Adopting advanced cutting equipment such as laser cutting machines, waterjet cutting machines, etc. Laser cutting can achieve high-precision and high-speed cutting, and can accurately shape complex shaped parts with smooth incisions and small heat affected zones. Water jet cutting is suitable for situations where there are special requirements for material hardness and thickness. It can cut various metal materials without thermal deformation.
2.Milling processing Our milling process uses high-precision milling machines equipped with advanced CNC systems. Both flat milling and solid milling can achieve extremely high precision. During the machining process, precise control is exercised over parameters such as tool selection, speed, and feed rate to ensure that the surface roughness and dimensional accuracy of the parts meet or even exceed customer requirements.
3.Turning machining For metal parts with rotational characteristics, turning machining is a key step. Our CNC lathe can efficiently and accurately complete turning operations such as external circles, internal holes, and threads. By optimizing the turning process parameters, the roundness, cylindricity, coaxiality, and other form and position tolerances of the parts are ensured to be within a very small range.
4.Grinding processing For some metal parts that require extremely high surface quality and precision, grinding is the final finishing process. We use high-precision grinding machines, combined with different types of grinding wheels, to perform surface grinding, external grinding, or internal grinding on parts. The surface of the ground parts is as smooth as a mirror, and the dimensional accuracy can reach the micrometer level.
application area
The metal parts we process and manufacture are widely used in many fields such as mechanical manufacturing, automotive industry, aerospace, medical equipment, electronic devices, etc. In these fields, our metal parts provide strong guarantees for the normal operation of various complex equipment and systems with their high quality, high precision, and high reliability.
Q. What types of metal raw materials do you use?
A: We use a variety of high-quality metal raw materials, including but not limited to stainless steel, alloy steel, aluminum alloy, copper alloy, etc. These materials are purchased from well-known suppliers, with reliable quality, and can meet the needs of different customers for metal parts in terms of strength, hardness, corrosion resistance, and other aspects.
Q: How to ensure the quality of raw materials?
A: We have a strict raw material inspection process. Each batch of raw materials must undergo multiple inspection processes such as visual inspection, chemical composition analysis, and mechanical property testing before being stored. At the same time, we only cooperate with suppliers with good reputation, and all raw materials have complete quality certification documents to ensure traceability.
Q: How much machining accuracy can be achieved?
A: Our machining accuracy depends on different processes and customer requirements. For example, in grinding processing, the dimensional accuracy can reach the micrometer level, and milling and turning can also ensure high dimensional accuracy and dimensional tolerance requirements. When designing machining plans, we will determine specific precision targets based on the usage scenarios of the parts and customer expectations.
Q: Can I customize metal parts with special shapes or functions?
A: Okay. We have a professional design team that can provide personalized design of metal parts according to customers' special needs. Whether it's unique shapes or specific functional requirements, we can work closely with customers to develop suitable processing plans and translate designs into actual products.
Q: What is the production cycle for customized orders?
A: The production cycle depends on the complexity, quantity, and order schedule of the parts. Generally speaking, small batch production of simple customized parts may take [X] days, while the production cycle for complex parts or large orders will be correspondingly extended. We will communicate with the customer after receiving the order to determine the specific delivery time and try our best to meet the customer's delivery requirements.
